Divers Broyeurs à disques

 
 

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Broyeur à disques

PULVERISETTE 13

classic line

Référence
13.1030.00
Accessoires

Veuillez tenir compte des points suivants : Chaque broyeur à disques FRITSCH PULVERISETTE 13 classic line doit être équipé au moins d'un disque de broyage fixe et d'un disque de broyage mobile. Ils sont disponibles en 4 matériaux différents. En règle générale, les disques de broyage choisis sont du même matériau, dont la dureté doit toujours être supérieure à celle de l'échantillon à broyer.
Le broyeur à disques PULVERISETTE 13 classic line est également disponible avec un revêtement intérieur intégral de la chambre de broyage en polymère, lorsque le broyage doit avoir lieu sans métaux.

DISQUES DE BROYAGE

Aide à la sélection
 
  • Données matériau des disques de broyage fixe et mobile

    Matériau Composant principal du matériau Densité en g/cm³ Résistance à l'abrasion Type d'échantillon
    acier moulé trempé Fe - Cr 3,85 bonne échantillons durs, cassants
    acier au manganèse Fe - Mn 7,9-8 bonne échantillons très durs, cassants
    métal dur carbure de tungstène WC 14,05 très bonne échantillons très durs, abrasifs
    oxyde de zirconium ZrO2 6,0 bonne échantillons mi-durs, cassants broyage sans métaux

Veuillez choisir au moins un disque de broyage fixe et un disque de broyage mobile. Vous avez le choix entre différents matériaux. Les disques de broyage en oxyde de zirconium sont adaptés uniquement au broyage des matériaux céramiques, minéraux et équivalents, mais en aucun cas à celui des échantillons durs et tenaces, en métal par exemple. 

CHOISISSEZ LES DISQUES DE BROYAGE

DISQUES DE BROYAGE

fixed grinding disk, hardened steel cast
N° 13.1100.09
Fixed grinding disk, 200 mm dia., hardened steel cast

for the comminution of hard, brittle samples


General material specification:
Material: hardened steel cast - 1.2602
Abrasion resistance: good
Suitable for: hard, brittle samples
Detailed information about the material you will find in the element analysis.


ANALYSE DE RÉFÉRENCE
General specifications
MaterialCast steel, hardened – 1.2602
ISO/EN/DIN code GX165CrMoV12
Chemical composition
ElementShare %
Iron – Fe85.94 - 83.59
Carbon – C1.55 – 1.75
Silicon – Si0.25 – 0.4
Manganese – Mn0.2 – 0.4
Phosphorus – P0.03
Sulphur – S0.03
Chromium – Cr11 - 12
Molybdenum – Mo0.5 – 0.7
Vanadium – V0.1 – 0.5
W0.4 -0.6
Physical and mechanical properties
Density3.85 g/cm³
Hardness60 HRC


Explanations on hardness data
movable grinding disk, hardened steel cast
N° 13.1110.09
Movable grinding disk, 200 mm dia., hardened steel cast

for the comminution of hard, brittle samples


General material specification:
Material: hardened steel cast - 1.2602
Abrasion resistance: good
Suitable for: hard, brittle samples
Detailed information about the material you will find in the element analysis.


ANALYSE DE RÉFÉRENCE
General specifications
MaterialCast steel, hardened – 1.2602
ISO/EN/DIN code GX165CrMoV12
Chemical composition
ElementShare %
Iron – Fe85.94 - 83.59
Carbon – C1.55 – 1.75
Silicon – Si0.25 – 0.4
Manganese – Mn0.2 – 0.4
Phosphorus – P0.03
Sulphur – S0.03
Chromium – Cr11 - 12
Molybdenum – Mo0.5 – 0.7
Vanadium – V0.1 – 0.5
W0.4 -0.6
Physical and mechanical properties
Density3.85 g/cm³
Hardness60 HRC


Explanations on hardness data
fixed grinding disk, manganese steel
N° 13.1120.23
Fixed grinding disk, 200 mm dia., manganese steel

for the comminution of very hard, brittle samples


General material specification:
Material: manganese steel - 1.3401
Abrasion resistance: good
Suitable for: very hard, brittle samples
Detailed information about the material you will find in the element analysis.


ANALYSE DE RÉFÉRENCE
General specifications
MaterialManganese steel – 1.3401
ISO/EN/DIN codeX120Mn12
Chemical composition
ElementShare %
Iron – Fe83.56 -85.96
Chromium – Cr < 1,50
Silicon – Si0,3–0,5
Manganese – Mn12,0–13.0
Carbon – C1.1 -1.3
Phosphorus – P< 0.1
Sulphur – S< 0.04
Physical and mechanical properties
Density7.9–8 g/cm³
Hardness27–32 HRC


Explanations on hardness data
movable grinding disk, manganese steel
N° 13.1130.23
Movable grinding disk, 200 mm dia., manganese steel

for the comminution of very hard, brittle samples


General material specification:
Material: manganese steel - 1.3401
Abrasion resistance: good
Suitable for: very hard, brittle samples
Detailed information about the material you will find in the element analysis.


ANALYSE DE RÉFÉRENCE
General specifications
MaterialManganese steel – 1.3401
ISO/EN/DIN codeX120Mn12
Chemical composition
ElementShare %
Iron – Fe83.56 -85.96
Chromium – Cr < 1,50
Silicon – Si0,3–0,5
Manganese – Mn12,0–13.0
Carbon – C1.1 -1.3
Phosphorus – P< 0.1
Sulphur – S< 0.04
Physical and mechanical properties
Density7.9–8 g/cm³
Hardness27–32 HRC


Explanations on hardness data
fixed grinding disk, hardmetal tungsten carbide
N° 13.2000.08
Fixed grinding disk, 200 mm dia., hardmetal tungsten carbide

for the comminution of very hard, abrasive samples


General material specification:
Material: hardmetal tungsten carbide - WC
Abrasion resistance: very good
Suitable for: very hard, abrasive samples
Detailed information about the material you will find in the element analysis.


ANALYSE DE RÉFÉRENCE
General specifications
MaterialTungsten carbide - WC
ISO/EN/DIN code
Chemical composition
ElementShare %
Tungsten carbide – TC85.00
Cobalt – Co15.00
Physical and mechanical properties
Density14.05 g/cm³
Hardness1020 HV10


Explanations on hardness data
movable grinding disk, hardmetal tungsten carbide
N° 13.2010.08
Movable grinding disk, 200 mm dia., hardmetal tungsten carbide

for the comminution of very hard, abrasive samples


General material specification:
Material: hardmetal tungsten carbide - WC
Abrasion resistance: very good
Suitable for: very hard, abrasive samples
Detailed information about the material you will find in the element analysis.


ANALYSE DE RÉFÉRENCE
General specifications
MaterialTungsten carbide - WC
ISO/EN/DIN code
Chemical composition
ElementShare %
Tungsten carbide – TC85.00
Cobalt – Co15.00
Physical and mechanical properties
Density14.05 g/cm³
Hardness1020 HV10


Explanations on hardness data
fixed grinding disk, zirconium oxide
N° 13.2100.27
Fixed grinding disk, 200 mm dia., zirconium oxide

for the comminution of medium-hard, brittle samples and  metal-free grinding


General material specification:
Material: zirconium oxide ZrO2
Abrasion resistance: good
Suitable for:  medium-hard, brittle samples, metal-free grinding
Detailed information about the material you will find in the element analysis.


Grinding disks of zirconium oxide are only suitable for grinding ceramic materials, minerals etc. and never for hard-tough samples, such as metals.


ANALYSE DE RÉFÉRENCE
General specifications
MaterialZirconium oxide – ZrO2
ISO/EN/DIN code
Chemical composition
ElementShare %
Zirconium oxide – ZrO294.5
Yttrium oxide – Y2O35.1
SiO2, CaO, MgO, Al2O3< 0.4
Physical and mechanical properties
Density6.0 g/cm³
Hardness12.5 x 10³ Nmm-² HV


Explanations on hardness data
movable grinding disk, zirconium oxide
N° 13.2110.27
Movable grinding disk, 200 mm dia., zirconium oxide

for the comminution of medium-hard, brittle samples and metal-free grinding


General material specification:
Material: zirconium oxide ZrO2
Abrasion resistance: good
Suitable for: medium-hard, brittle samples, for metal-free grinding
Detailed information about the material you will find in the element analysis.


Grinding disks of zirconium oxide are only suitable for grinding ceramic materials, minerals etc and never for hard-tough samples, such as metals.


ANALYSE DE RÉFÉRENCE
General specifications
MaterialZirconium oxide – ZrO2
ISO/EN/DIN code
Chemical composition
ElementShare %
Zirconium oxide – ZrO294.5
Yttrium oxide – Y2O35.1
SiO2, CaO, MgO, Al2O3< 0.4
Physical and mechanical properties
Density6.0 g/cm³
Hardness12.5 x 10³ Nmm-² HV


Explanations on hardness data

Accessoires de broyage sans métaux

Pour obtenir un broyage sans aucun métal d'échantillons de matériau solide dur-cassant et mi-dur, de céramique dentaire par exemple, il est possible d'appliquer un revêtement intérieur complet en polymère dans le PULVERISETTE 13 classic line FRITSCH, si vous le souhaitez, et de l'équiper de disques de broyage en oxyde de zirconium, afin d'empêcher toute contamination métallique.

CHOISISSEZ LES ACCESSOIRES DE BROYAGE SANS métaux

ACCESSOIRES DE BROYAGE SANS métaux

complete polymer coating inside of the grinding chamber
N° 13.1090.16
Thorough polymer coating inside of the grinding chamber

For completely metal-free grinding of hard-brittle and medium-hard solid samples, for example for dental ceramics, we can equip your FRITSCH Disk Mill PULVERISETTE 13 classic line with a thorough polymer interior coating – together with grinding disks made of zirconium oxide* – an absolutely reliable protection against metal contamination.


Please note: fixed and movable grinding disks made of zirconium oxide are additionally necessary:


fixed grinding disk,         200 mm diameter, zirconium oxide*:   order no. 13.2100.27


movable grinding disk,   200 mm diameter, zirconium oxide*:   order no. 13.2110.27


Grinding discs of zirconium oxide* are only suitable for grinding ceramic materials, minerals etc. and never for hard-tough samples such as metals.


Dispositif d'aspiration

Le raccordement entre l'aspiration de poussière et le système d'aspiration facilite considérablement l'élimination automatique de la poussière fine générée par le broyage et il est parfaitement adapté au nettoyage des pièces de broyage.

CHOISISSEZ UN SYSTÈME D'ASPIRATION ET LES ACCESSOIRES

Dispositif d'aspiration

dust exhaust system, dust category „M” according to DIN EN 60335-2-69
N° 43.9070.00
Exhaust system, dust category "M" according to DIN EN 60335-2-69

The exhaust system, dust category "M" according to DIN EN 60335-2-69 for 230 V/1~, 50/60 Hz, 1600 Watt is versatile:


For combination with the high performance and small volume cyclones.
To operate the FRITSCH Cyclones you need an exhaust system. The strong airflow ensures simple feeding, increases throughput, and reduces the thermal load of the samples. The high performance and small volume Cyclone separator can be combined with Universal Cutting Mills PULVERISETTE 19, the Variable Speed Rotor Mill PULVERISETTE 14 premium line and classic line. The small volume cyclone can also be combined with the Variable Speed Rotor Mill PULVERISETE 14 premium line and classic line even for passive utilisation – without sample exhaust.
The high-performance cyclone is ideal for combination with the Universal Cutting Mills PULVERISETTE 19 large, the Cross Beater Mill PULVERISETTE 16 and the Disk Mill PULVERISETTE 13 premium line for optimal sample extraction and for comminution of larger quantities.


For cooling of the Variable Speed Rotor Mill PULVERISETTE 14 premium line
By connecting the exhaust system with the connecting piece order no. 14.4214.00, the cooling of the mill can easily be enhanced.


For connecting to Disk Mill PULVERISETTE 13 premium line
The exhaust is simply connected to the PULVERISETTE 13 premium line and operated via a start and stop button on the instrument – for dust free comminution.


For connecting to the Jaw Crusher PULVERISETTE 1, Modell I + II classic line
Simply connect the exhaust system to the integrated connection of the PULVERISETTE 1. Fine dust arising during comminution is automatically removed. The exhaust system is also very useful when cleaning the grinding parts.


For connecting to the Disk Mill PULVERISETTE 13 classic line
The exhaust system can be easily connected to the PULVERISETTE 13 classic line. Fine dust arising during comminution is automatically removed. The exhaust system is also very useful when cleaning the grinding parts.


For exhaustion of the sample during dry measurement with the Laser Particle Sizers ANALYSETTE 22 NeXT
An exhaust system is necessary to ensure automatic sample exhaustion during dry measurement. When the measurement is completed it can also be easily used to manually clean the feeder.


Please note that the exhaust system article no. 43.9070.00, is not equipped with a fine filter and therefore dust may escape. Please consider the valid occupational health and safety regulations. This exhaust system is mostly recommended for dust-free grinding and the vacuuming of during the process developing fine dust in the upper part of the grinding chamber and for the cleaning of the grinding parts.


For vacuuming of the sample during dry measurement with the Laser Particle Sizers ANALYSETTE 22 NeXT, we recommended we recommend the exhaust system article no. 43.9060.00, which is equipped with a hose and an ultra-fine filter of dust class "H" according to DIN EN 60335-2-69, so that the escape of fine dust is reduced.


connecting piece for dust exhaust system
N° 13.1450.00
Connecting piece for dust exhaust system

Connecting piece for connecting the dust exhaust system 43.9070.00 for 230 V/1~, 50-60 Hz, 1600 Watt
The dust exhaust system enables a dust-free grinding and is used for sucking off fine dust developed during in the grinding process in the top of the grinding chamber. It can also be used for the cleaning of the grinding parts.


fleece filter bag for exhaust system (pack = 5 pieces) for exhaust system 43.9070.00
N° 43.9055.00

1 pack = 5 pieces
One pack is included in the scope of delivery of the exhaust system (article No. 43.9070.00).
These fleece filter bags should be used for the vacuuming off of fine, dry materials.
For the vacuuming off of coarse, wet materials are plastic bags available (article no. 43.9052.00).


plastic bag for exhaust system (pack = 5 pieces) for exhaust system 43.9070.00
N° 43.9052.00

1 pack = 5 pieces

One pack is included in the order of the exhaust system (article No. 43.9070.00).
These plastic bags should be used for the vacuuming off of coarse, wet materials.
For the vacuuming off of fine, dry materials are paper filter bags available (article no. 43.9055.00).


Accessoires pour la combinaison du broyeur à disques et du concasseur à mâchoires

La combinaison du broyeur à disques PULVERISETTE 13 classic line et du concasseur à mâchoires PULVERISETTE 1 classic line est la solution idéale pour les applications de pré-broyage et de broyage fin, surtout de quantités importantes de matériau grossier. Les deux instruments sont fixés sur un châssis de montage commun et reliés par une goulotte de déversement ; ils broient automatiquement l'échantillon pour le réduire d'une taille initiale pouvant atteindre 95 mm à une granulométrie finale de 100 μm – rapidement, simplement et efficacement, en une seule opération.

Choisissez les accessoires

accessoires pour la combinaison

mounting rack for combined use of Jaw Crusher PULVERISETTE 1 with the Disk Mill PULVERISETTE 13
N° 43.5100.00
Mounting rack

For fine pre-crushing of sample material with a feed size of up to 95 mm down to 0.1 mm final fineness in a single process and for continuous operation with the Jaw Crushers PULVERISETTE 1 classic line.
 
Fine pre-crushing from up to 95 mm down to 01 mm in a single process
A mounting rack with chute in combination with the Jaw Crusher PULVERISETTE 1 classic line (Model I + II) and the Disk Mill PULVERISETTE 13 classic line make it possible to grind up to 95 mm feed material down to a final fineness of 100 µm in a single process.


Continuous operation
With the use of the mounting rack and delivery chute, the Jaw Crusher PULVERISETTE 1 classic line (Model I + II) can be used for continuous operation. Conversion kit for the continuous operation of the Disk Mill PULVERISETTE 13 classic line on request. 


Select the appropriate grinding parts and the desired configuration from the options available from our accessory pages for the: 


Jaw Crusher PULVERISETTE 1, Model I classic line


Jaw Crusher PULVERISETTE 1, Model II classic line


Disk Mill PULVERISETTE 13 classic line


Certification

Documentation IQ/OQ à remplir par l'utilisateur, aide à la qualification d'appareils dans le système de gestion de qualité, pour broyeur à disques PULVERISETTE 13 classic line.

CHOISISSEZ la certification

Certification

IQ/OQ documentation (questionnaire format - implementation by customer)
N° 96.0410.00
IQ/OQ documentation (questionnaire format - implementation by customer)

IQ/OQ documentation (questionnaire format - implementation by customer) for the independent utilization for the support of instrument qualification in the quality management system for the Disk Mill PULVERISETTE 13 classic line.


Référence
13.1030.00
Jessica Seifert
FRITSCH GmbH - Milling and Sizing
Industriestrasse 8
55743 Idar-Oberstein
Téléphone +49 67 84 70 0

Base de données sur les protocoles de broyage

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TEST DE BROYAGE GRATUIT

Faites-nous parvenir un échantillon, nous le soumettrons à un test de broyage - nous vous enverrons un compte rendu individuel de broyage.